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Toby Lunt

Cherry bench

/ 6 min read

Hand sketch of cherry bench concept
Before. The first sketch of what I wanted to build in the corner.
Finished cherry bench with cushions and pillows
After.

I had been wanting to work with cherry for a while. Of the four major domestic hardwoods — walnut, oak, maple, cherry — I’d used the first three extensively but never cherry on anything meaningful.

I’d also been gradually improving the usability of my house’s small sun room. The room has knotty pine paneling, a brick fireplace, and an awkward corner that defeated every furniture arrangement I tried. Nothing fit well, and anything freestanding left dead space behind it. What the room needed was built-in seating — something that could wrap the corner and make use of every inch. So I decided to build it out of cherry.

Design

The inspiration came from an unlikely place: the interior of a Concordia yawl. The Concordia is arguably the most beautiful production sailboat ever built, and its interior joinery is famously considered. I love the general design and aesthetic - not fancy, meant to be lived and used, but a great deal of attention paid to proportions and details. Reminiscent of shaker furniture in that regard. Meant to be used, but also a simple beauty to it. A sun room is not a sailboat, but the design problem felt the same: make a small, irregular space comfortable, beautiful, and functional.

Interior of a Concordia yawl
The interior of Katrina, a Concordia yawl. The built-in settee berths were the starting point for the bench design.

I built a quick 3D model in SketchUp to work out proportions and make sure the piece would fit the corner and look nice.

SketchUp 3D model of bench design
A SketchUp rendering to test proportions. The room is small enough that a few inches in any direction makes a real difference.

I originally planned to also build an adjacent storage piece with a live-edge sliding door, inspired by Nakashima. I still want to buildi this, but in the end I decided the corner was already busy enough with just the bench, and dropped it.

Nakashima-style cabinet with live edge sliding door
The Nakashima sliding door piece I was inspired by. I considered building something similar to sit alongside the bench. Ultimately decided the room couldn't handle both.

Cherry's chatoyance — that shifting, shimmering luster when light catches the figure at different angles. This is the quality that makes cherry worth the trouble.

The curvy bits

The bench casework is just four flat cherry panels — the primary case front with the two drawers and three smaller plain panels. What ties them together are curved and mortised connector pieces that wrap the corners, doubling as breadboards to keep the panels flat.

Each connector is built barrel-stave style: four cherry pieces with beveled faces, glued together to form the desired curve and angle change. The outer two staves have breadboard mortises cut into them and accept the drawbore pegs that lock the panels together.

Barrel-stave connector glue-up with clamps
Gluing up a connector piece. Four beveled cherry staves are clamped together to form the curve.
Stack of curved cherry connector pieces
Connector pieces milled to final profile. The beveled faces of the barrel-stave construction are visible at the ends.

Panels and drawers

The casework is simple: solid cherry panels with breadboard ends to keep the panel flat as it moves with seasonal humidity changes.

The drawer fronts were cut directly out of the primary case front — one continuous piece of wood, sawn into sections, so the grain flows unbroken from the case across the drawer fronts.

The trade-off is structural. Cutting the drawer fronts out of the panel leaves the remaining panel with three sections of short grain — the wood fibers run across the narrow remaining sections rather than along them, making those spots very fragile. These areas needed reinforcement from behind.

Case side with drawer front cutout in workbench vise
A case side in the vise with one of the curved breadboard connectors dry-fit.
Case side panel on workbench showing mortises and drawbore holes
The front panel lying flat on the bench. The through-tenon mortises are the rectangular openings; the round holes at each joint are for the drawbore pegs.
Case side panel with breadboard end
The back face of a of the primary panel. This shows one of the three supports I screwed to the back helping to strengthen the three short grain areas.

The drawers are half-blind dovetailed at the front and through-dovetailed at the back, with maple sides and bottom, mounted on Blum soft-close undermount slides. Sizing the drawer boxes to hide the slides took a little big of figuring but we got there.

Close-up of half-blind dovetail tails cut in cherry drawer front
Half-blind dovetail tails cut into a cherry drawer front, waiting to be test-fit to the maple side.
Half-blind dovetail joint test-fit with cherry front and maple side
A drawer corner test-fit. The joint is invisible from the front.

Assembly and storage

The case is joined with wedged through-tenons and wedged drawbore pegs — both self-locking. The wedges spread the tenon inside its mortise; the pegs pull each joint tight through offset holes. Once driven, the structure is under permanent mechanical tension. No glue to creep, no hardware to loosen.

Close-up of wedged through-tenon and drawbore pegs at corner joint
Coming together.
Wedged through-tenon detail on case side
The joinery up close. Wedged drawbore pegs visible on the curved connector piece. Wedged through-tenons on the case front to the left of the photo.
Bench interior framing with cross supports, overhead view
Looking down at the interior framing. The cross supports create separate storage compartments and provide structural rigidity for the seat. The beams are mortised into a poplar cleat I screwed to the wall.
Storage compartments viewed from above
The storage compartments from above, mid-installation. Plenty of room under the seat for blankets, pillows, and whatever else accumulates in a sun room. The storage compartments also got proper interiors (eventually).
Heating vent with cherry louvers routed into side panel
The heating vent, routed directly through the cherry side panel. Louvers are walnut. The room's forced air heating runs through this wall, so I needed to run it through the bench out into the room.
Hinged seat access panel with brass hardware
The seat lifts on brass hinges to access the storage below.

Cushions

I made the cushions from scratch, which I hadn’t done before. The process: buy foam in two firmnesses, laminate them together with spray adhesive (firm on the bottom, soft on top), wrap each block in dacron batting, then sew a cover and zip it over the foam. The dacron softens the edges and keeps the foam from grabbing at the fabric. I highly recommend using silk film to help the insertion of the foam cushions into the covers - it lets you vacuum-compress the foam, making insertion a breeze. Otherwise it’s really quite a battle.

Fabric samples spread on table
Choosing fabric. This decision took longer than I'd like to admit.
Fabric swatch close-up
The winner.
Cushion cover being sewn on sewing machine
Cutting out the top plate for a cushion. Each cushion cover is a simple box with a zipper along the back edge. Since some of the cushions needed to follow a curve, I had to sew top and bottom plates separately to the boxing. Sailrite has some great video guides for this.
Finished cushion on bench with cat
Dacron batting is just stapled together, with the excess trimmed off.
Foam block wrapped in dacron batting
Dacron batting finished.

The finished product

Cherry is not the easiest wood to work — it burns on the table saw, tears out easily, and any surface irregularity you miss will announce itself the moment finish goes on. But boy, with sharp tools and a bit of patience, it is a joy to work with. I finished this piece with Tried and True, buffed out with my finish sander and a white pad.

Finished cherry bench, wide angle
The finished bench. The cherry has already started to darken — it will continue deepening to a rich reddish-brown over the next few years.
Drawer fronts showing continuous grain and wedged through-tenons
The drawer fronts, cut from the case side panel. The grain reads as continuous from case side through each drawer face.
Bench from perspective angle showing drawer fronts
Drawer pulls routed out of the drawer fronts.
Drawers pulled open showing half-blind dovetails and maple interior
Drawers open.